What is Cold Process Soap?

You might think, “Soap is soap… right?”

Not quite.

Soap can actually be made in several different ways, each using different methods and techniques. At Wild Māra, each bar is handcrafted using the traditional cold process method—a technique that has been used for centuries.

In fact, soap-making dates all the way back to around 2800 BC, when ancient Babylonians combined fats with ashes to create a soap-like substance. Archaeologists even discovered clay tablets describing “fats boiled with ashes,” which is considered one of the earliest records of soap-making.

What Is Cold Process Soap?

Cold process soap is made without using an external heat source. Unlike hot process soap, which is cooked, cold process soap relies on a natural chemical reaction that occurs at lower temperatures.

This reaction is exothermic, meaning it generates its own heat. During the process, temperatures can rise significantly on their own (up to 93 degrees celsius), allowing the soap to form naturally. The main stage of this reaction—called saponification—is usually completed within 24–48 hours.

Do You Need Lye to Make Soap?

Yes—absolutely.

There is a lot of misinformation online, but true soap cannot be made without lye. While lye (also known as caustic soda) is highly alkaline in its raw form, it is completely transformed during saponification.

When the recipe is properly formulated, no active lye remains in the final bar of soap. Plus at Wild Māra, all my soaps are formulated with a superfat percentage. This means that a small percentage of the oils/butters are not saponified, acting as a safety net but also allowing extra moisturising & nourishing benefits of these oils/butters to the final bar of soap. It’s a win win.

What Is Saponification?

Saponification is the chemical reaction that turns oils or fats into soap.

It occurs when:

  • Oils or butters which are made of triglycerides, are combined with

  • A strong alkaline solution (lye dissolved in water)

For bar soap, the lye used is sodium hydroxide.

Once the reaction is complete, the original ingredients no longer exist in their original form. Instead, they transform into:

  • Soap

  • Glycerin (a naturally occurring, skin-loving by-product)

  • Water

How Soap Recipes Are Formulated

Each oil and butter has a specific saponification value, which determines how much lye is needed to turn it into soap.

This is why every recipe must be carefully calculated.

Different oils bring different qualities to the final bar. For example:

  • Shea butter adds moisturising properties

  • Sunflower oil is full of essential fatty acids and vitamin E, which condition and moisturise skin

  • Coconut oil contributes to cleansing and hardness and promotes lather

By balancing these ingredients, a well-formulated soap can be gentle, long-lasting, and effective. Wild Māra soaps are palm-free and naturally kind.

Adding botanicals, clays and other natural additives such as coffee grounds, colloidal oats, honey, ground walnut shells for example, all have specific characteristics, can help to colour the soap or add exfoliating properties and also increase the skin-loving traits of the soap. And of course scenting the soaps using fragrance oils or essential oils. Wild Māra uses pure therapeutic essential oils in their soap formulations as they are natural unlike fragrance oils which are synthetic, and they provide aromatherapeutic benefits.

Safety in Soap Making

When lye is mixed with water, it creates a very hot solution (up to 93 degrees celsius) and releases strong fumes. Because of this, proper safety precautions are essential, including:

  • Full skin coverage

  • Protective gloves

  • Safety glasses

  • Good ventilation

Safety is a critical part of the soap-making process.

Why Does Cold Process Soap Need to Cure?

Cold process soap requires a curing period of 4 to 6 weeks.

During this time:

  • Excess water evaporates

  • The bar hardens

  • The soap becomes milder and more skin-friendly

A well-cured bar of soap will last longer and feel gentler on the skin.

Is Cold Process Soap Eco Friendly?

Yes—cold process soap is considered an environmentally friendly method.

Because it doesn’t rely on external heat, it uses very little energy during production and produces minimal waste. This reduces its overall environmental impact, making it a more sustainable choice.

Final Thoughts

Cold process soap making is a time-honoured technique that allows ingredients to retain their natural qualities. Because the oils and botanicals are not exposed to high heat, many of their beneficial properties are preserved. As a result, these soaps provide moisturising and gentle cleansing properties, making them even suitable for sensitive or dry skin.

Although the curing time means it takes longer to produce—and can be more costly—well-made cold process soap offers excellent benefits:

  • Gentle on the skin

  • Naturally glycerin-rich

  • Free from unnecessary additives

  • Thoughtfully crafted

Frequently Asked Questions

Ready to find your bar?

Browse the natural soap range to explore Wild Māra botanical soaps, including Kawakawa and Aloe Soap, Milk and Honey Soap, and other small-batch cold-process creations.

Once you try cold process soap, it’s hard to go back.

Shop Cold Process Soaps

Gin and Tonic Soap
from $10.00

Zesty & Refreshing Botanical Body Soap

For all those Gin lover’s out there. A bit of fun with amazing skin nourishing benefits.

Who says you can't enjoy a G&T in the shower? Inspired by a classic gin cocktail, this bright, playful soap combines house-distilled lemon balm with an uplifting botanical essential oil blend. Formulated with a pharmacist’s precision, it blends nourishing olive oil and unrefined Ghanaian shea butter to deliver a rich, creamy lather that leaves skin feeling thoroughly cleansed, soft, and invigorated.

Lavender Coco Soap
from $10.00

Creamy Coconut Milk & Soothing Lavender Soap

If you love the timeless, serene scent of lavender, this creamy coconut milk soap is the ultimate shower treat. Crafted with a pharmacist’s precision, it blends unrefined Ghanaian shea and rich cocoa seed butter with nutrient-dense sunflower oil—naturally high in vitamin E—to condition dry skin and lock in moisture. Combined with house-distilled lavender hydrosol and silky coconut milk, it transforms into an exquisitely soft, lotion-like lather that leaves your skin feeling smooth, nourished, and pampered.

Coffee Chai Scrub Soap
from $10.00

Warming & Exfoliating Body Soap

An invigorating way to start your morning—combining the rich aroma of freshly brewed coffee with the warm, comforting spices of a classic chai latte. Crafted with finely ground coffee for a gentle physical exfoliation, this soap buffs away dull surface skin while thoroughly cleansing. Formulated with a pharmacist’s precision, it blends nutrient-rich plant oils with nourishing cocoa and shea butters to leave your skin feeling soft, smooth, and refreshed.

Mmmmmmmm… the perfect treat for your skin and soul.

Coconut Rose Soap
from $11.00

Delicate Coconut Milk & Rose Body Soap

The Queen of floral luxury. Crafted with fresh petals harvested from a special rose cultivar in our Nelson garden—'Aotearoa NZ'—celebrated for its heavenly, intoxicating aroma. The petals are slow-infused into olive oil and hand-distilled into a delicate hydrosol to capture their pure botanical essence. Combined with rich coconut milk and cocoa butter, this soap bar transforms into a silky, creamy lather that leaves skin feeling soft, smooth, and beautifully dewy.

Move over Cleopatra!

Next
Next

What is a Shampoo Bar?